Rell the engine with 10W-40 engine oil and run for 5 minutes. Wash the screen with cleaning solvent and ret, making sure the O-ring is still in good condition. Remove the large cap on the right bottom of the engine and remove the screen. Remove the drain plug from the left side bottom of the engine. It is recommended to warm the engine for 10 minutes or more draining nal drive oil.ĮNGINE OILNote: Inspect before each use. To drain oil, remove the drain plug at the rear bottom of the engine case. To check level, remove level screw on the left rear engine case. If that is the case, use lighter viscosity oil, such as 75 weight or equivalent motorcycle transmission uid. However, in extreme cold weather conditions, you may notice that the kart is hard to push. Note: 80/90 weight gear oil is recommended in the nal drive case. When the carbon accumulation and wear of the spark plug are too severe, replace the spark plug with one of the same specication.5įINAL GEAR OILNote: Inspect monthly and change quarterly. Inspect the spark plug gap, it should be about 0.6 ~ 0.7mm. Clean up any dirt and carbon accumulation on the spark plug with a steel brush or a blade. After soaking for a few minutes, the spark plug should easily unscrew. Remove the spark plug If the spark plug is too tight to remove, spray rust inhibiter on the spark plug washer and the thread. Clean up the carbon around the spark plug to prevent it from dripping into the cylinder when being removed. SPARK PLUGNote: The spark plug should generally be serviced when the engine is cold. MAINTENANCE AND TUNE-UP PROCEDUREDescriptions of the servicing procedures for each item in the Periodic Maintenance requirements.
Riding in unusually dusty areas requires more frequent servicing.Items Needing Servicing Tire pressure/wear Brake performance Tightness of screws Air cleaner Carburetor Spark plug Drive chain Brake uid Replace gearbox oil Chassis Fuel switch/fuel tank Battery Engine oil Valve clearance of engine Initial Service (rst week) I I I I I Monthly I I I C A I I C, L I R A Quarterly YearlyĪ: Adjust C: Clean I: Inspect, clean or replace if necessary L: Lubricate R: Replace
PERIODIC MAINTENANCE AND TUNE-UP PROCEDURESPERIODICAL CHECK AND SERVICESThe maintenance intervals in the following table are based upon average riding conditions. TABLE OF CONTENTSGENERAL INFORMATION PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES ENGINE LUBRICATION SYSTEM FUEL SUPPLY SYSTEM TRANSMISSION COMPONENTS ELECTRICAL STARTING SYSTEM BELT DRIVE CVT MECHANISM CLUTCH REAR TRANSMISSION SYSTEM ELECTRICAL SYSTEM IGNITION SYSTEM CHASSIS WIRING DIAGRAM INDEX 1 5 9 24 28 33 36 42 46 51 56 62 66 72 73
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